Solution
Kill Floor Carcass Tracking
End-to-end Kill Floor Tracking Solutions for Meat Processing
Solutions
Carlisle Technology’s Symphony Kill Floor Tracking Solution delivers efficiency, accurate data, and complete traceability for meat processors. It captures carcass data in real time and integrates seamlessly with plant systems and rugged hardware. From animal receiving to cooler exit, Symphony ensures reliable data collection across the entire kill floor process.
Why Kill Floor Carcass Tracking Matters in Meat Processing
Effective kill floor data capture is critical for modern meat processors, ensuring both regulatory compliance and operational efficiency. By integrating advanced tracking solutions like Carlisle Technology’s Symphony, processors gain real-time visibility and control over every carcass moving through production.
Carcass traceability
Ensures every primal, sub-primal, and cut can be traced back to its original lot, supporting food safety and customer confidence.
Regulatory compliance
Meets stringent USDA and CFIA requirements for kill floor reporting and audit readiness.
Real-time production data
Provides actionable insights for planning, scheduling, and performance tracking, helping processors optimize throughput and yields.
By-product and yield management
Tracks condemed carcasses, offals, and carcass yields to maximize value recovery and reduce waste.
How Kill Floor Carcass Tracking Works
In the barn, Symphony creates receiving lots, records producer and truck details, weighs animals, and assigns pens. It prints lot tracking tags for scanning on the kill floor, ensuring accurate lot identification throughout processing.
Symphony records key animal identifiers, such as ear tags or tattoo numbers, based on species. These identifiers link each animal or lot to its kill floor data.
Different data can be recorded against the carcasses depending on the animal species. Most commonly, meat processors want to capture weights at various stages like the live weight, hot weight, and cold weight. Others choose to capture more data like carcass grading information.
Symphony consolidates all carcass data and enables sorting for various purposes. Processors can route carcasses through specialized equipment, such as back-fin machines, or organize them as they enter the cooler for efficient processing.
Carlisle Technology uses its iCap solution on the plant floor to capture data such as weights, grades, and to control the sortation. iCap is a robust thick-client application with its own database, allowing kill floor operations to continue during network outages. All data syncs to the main Symphony server for centralized reporting.
Kill Floor Carcass Tracking for your Industry
Kill Floor Carcass Tracking
Symphony streamlines beef and lamb processing from receiving in the barn to fabrication. It tracks animals using ear tag IDs, capturing detailed data for each carcass to ensure accuracy and full traceability throughout the process.
- Eliminate User Errors with RFID wand reader and grading proble integration.
- Accurate carcass yield reporting from live, hot, and cold weight capture.
- ERP Integration or integration into other third party software solutions is made easy with Symphony.
Kill Floor Carcass Tracking
Symphony delivers real-time carcass tracking for pork processors, capturing essential kill floor data such as weights, offal reporting, cooler shrinkage, and grading. Built for accuracy and efficiency, Symphony ensures processors have the critical information they need, when they need it.
- Capture key carcass data to make informed, critical decisions for your operation.
- High-volume processing capacity ensures Symphony never slows you down.
- Seamless hardware integration with vision systems, RFID systems, grading probes, and rail scales.
Products
This solution is powered by these great products
Symphony
Meat processing
iCap
Meat processing
Industrial Label Printers
Meat processing
Industrial Plant Floor Computers
Meat processing
Stainless Steel Equipment Stands
Meat processing
Scales and Weighing Systems
Meat processing
Printer Enclosures
Meat processing
Kill Floor Carcass Tracking FAQs
Most likely yes. The Kill Floor Tracking Solution is designed to work with industry standard hardware from other manufacturers.
Most likely yes. The Kill Floor Tracking Solution is designed to work with industry standard hardware from other manufacturers.
Yes. Symphony includes a settlement reporting module that helps meat processors accurately pay producers. It captures key kill floor data related to settlement, ensuring precise and reliable producer payments.
Yes. Symphony includes a settlement reporting module that helps meat processors accurately pay producers. It captures key kill floor data related to settlement, ensuring precise and reliable producer payments.
Symphony uses iCap for plant-floor data collection. iCap includes two dedicated applications, one for pork kill floor data capture and another for beef, ensuring optimized performance for each processing type.
Symphony uses iCap for plant-floor data collection. iCap includes two dedicated applications, one for pork kill floor data capture and another for beef, ensuring optimized performance for each processing type.
No. Symphony is scalable to support processors of all sizes. Smaller operations can use manual weighing and data capture, while large, high-volume plants leverage automation for faster throughput and efficiency.
No. Symphony is scalable to support processors of all sizes. Smaller operations can use manual weighing and data capture, while large, high-volume plants leverage automation for faster throughput and efficiency.
Let's talk.
Get in touch with our team to find the right solution for your processing plant.
