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iCap

iCap delivers fast, accurate weighing and labeling for carcasses, combos, cases, and pallets. By integrating scales, printers, and scanners into one solution, it eliminates delays and errors. Its intuitive interface reduces training time. Operators simply select a product, weigh it, and iCap instantly generates the correct serialized label.

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What is iCap?

iCap is Carlisle Technology’s plant-floor weighing, labeling, and data-collection software. 

What does iCap do?

iCap integrates scales, printers, scanners, and probes to weigh and label carcasses, cases, combos, and pallets, sending accurate data to Symphony for centralized reporting.

Use Cases

Plant-floor use cases for iCap

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Kill Floor Tracking

iCap integrates with scales to capture carcass weights, live, hot, and cold. iCap collects data from grading probes and other hardware. Users can record carcass attributes, offal details, and monitor condemned carcasses, ensuring accurate tracking and comprehensive data management throughout the process.

Carcass Sortation Control

On the kill floor, carcasses must be sorted for various reasons. iCap enables rail-based sorting using predefined criteria, helping processors manage heavy or prime carcasses efficiently. This capability also optimizes cooler inventory, ensuring better organization and streamlined operations throughout processing.

Manual Weighing and Labeling

iCap is ideal for manually weighing and labeling pieces or cases with GS1-128 barcodes. By integrating scales and printers, it streamlines labeling operations. In a manual setup, operators typically label 10–12 cases per minute, ensuring efficiency and accuracy in processing and packaging workflows.

Automated Weighing and Labeling

iCap’s automated weighing and labeling solution is ideal for high-volume plants seeking throughput of 20–30 cases per minute. With features like outbound label verification, reject management, and case sortation, iCap delivers efficiency and accuracy, making it the top choice for processors automating labeling operations.

Product Features

iCap streamlines plant-floor operations while minimizing downtime risk. As a thick client application with its own SQL database, it continues running even if the main network goes down. Its intuitive design reduces training time and simplifies daily weighing tasks, ensuring efficiency and reliability in processing environments.

GS1-128 barcode labeling is effortless with iCap’s hardware integration and dynamic label formats. Simplify case and pallet labeling like never before!

Thick client architecture eliminates production downtime caused by network failures. Operators can continue working seamlessly, whether iCap is online or offline.

Seamless hardware integration eliminates manual setup, combining printers and scales into one efficient weighing and labeling solution.

Intuitive Touch Enabled Design reduces training and maintenance time. Operators can easily navigate through the application with user friendly design.

Integrates with our products

Symphony

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Meat processing

Industrial Label Printers

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Meat processing

Industrial Plant Floor Computers

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Meat processing

Stainless Steel Equipment Stands

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Meat processing

Scales and Weighing Systems

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Meat processing

Printer Enclosures

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Meat processing

Mobile Computers

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Meat processing

Solutions

Use iCap for
these solutions 

Kill Floor Carcass Tracking

Symphony’s kill floor application allows processors to manage live animal intake and record detailed carcass data, including ear tag numbers, weights, grades, demerits, and yield information.

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Meat processing

Custom Kill and Private Labeling

Symphony’s flexibility empowers custom processors to offer tailored cutting and packaging services. Detailed carcass yield reports give producers essential insights into animal yields.

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Meat processing

Traceability & Compliance

Symphony provides processors with complete operational visibility, ensuring full traceability from slaughter through distribution. Beef and lamb processors gain real-time insights into every stage of the process.

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Meat processing

WIP Tracking

Tracking work in progress is essential for ensuring end-to-end traceability in meat processing plants. Symphony’s WIP Tracking Solution enables processors to track raw material as it moves through production.

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Meat processing

Warehouse Management

Streamline your workflow with Symphony’s WMS application, featuring capabilities such as raw material receiving, cycle counting, FIFO management, and efficient picking and shipping of finished goods.

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Meat processing

Weighing and Labeling

Use Carlisle Technology’s iCap solution to accurately weigh and label beef carcass sides, primals, combos, cases, and pallets. This application is ideal for all beef and lamb processors.

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Meat processing

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"With many years of running our production with manual data entry, we wanted to automate and streamline our production information.  Carlisle was able to get us where we wanted handling procurement, warehousing, traceability, and shipping while integrating real time data with our ERP system.  With Carlisle, we can scale our business without worry of outgrowing our system's capability."

Garrett Rude

Managing Partner, Spectrum Preferred Meats

“We have been with Carlisle for well over 5 years. This program is user friendly, easy to navigate, straight forward. Minimal training required. Customer service available 24-7. Questions answered immediately. Highly recommend for business’ wanting to change to a new program.’’

Mountainview Poultry

“Working with Carlisle Technology for over 20 years has kept us on pace to lead the industry in production technology and quality products.  When we need them, they are there, when we call them, they answer the phone, when we ask for assistance of any kind, they meet the need of the call!”

Rocco Belanger

Information Technology, Fresh Mark

“Coming from a highly customized, homegrown application, I had reservations about whether an off-the-shelf solution could meet our needs. The application has exceeded expectations—it does everything our homegrown system did and more—and we’ve gained the entire Carlisle team as a true partner.”

Chris Delva

Data Systems Director, Wholestone Farms

“Carlisle’s Symphony product has proven to play a critical role in our operations for many years. The Carlisle team is responsive, flexible, and has configured their product to strengthen both their system and our operations.”

Matt Hall

IT and Software Development Manager, Prestage Farms Inc

“The Carlisle system has made our lives easier from inventory management through to order entry and reports. The best recommendation we can give is that “it just works!”- no headaches, smooth day to day operation and quick responses from the team when we have questions or concerns.  Good product and customer service is rare,  so truly appreciated.”

Patricia Thompson

VP Sales and Marketing, King Cole Ducks

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iCap FAQs

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Yes, iCap runs on the latest versions of Microsoft Windows LTSC. It also uses a current version of SQL as a database.

Yes, iCap runs on the latest versions of Microsoft Windows LTSC. It also uses a current version of SQL as a database.

iCap was designed to use industry standard hardware from manufacturers like Honey, Zebra, Sato, and Rice Lake. Depending on the make, age, and condition of your hardware, there is a good chance that it will integrate with iCap.

iCap was designed to use industry standard hardware from manufacturers like Honey, Zebra, Sato, and Rice Lake. Depending on the make, age, and condition of your hardware, there is a good chance that it will integrate with iCap.

iCap is more than just a software name, it’s a suite of applications designed for diverse plant-floor processes. From piece, case, combo, and pallet labeling to sortation and carcass weighing, iCap delivers comprehensive solutions for efficient operations.

iCap is more than just a software name, it’s a suite of applications designed for diverse plant-floor processes. From piece, case, combo, and pallet labeling to sortation and carcass weighing, iCap delivers comprehensive solutions for efficient operations.

iCap can operate as a stand-alone weighing and labeling solution or integrate with Symphony as part of a complete meat processing system. Most processors connect iCap to Symphony for broader functionality, while smaller operations often use it independently for efficient labeling and weighing.

iCap can operate as a stand-alone weighing and labeling solution or integrate with Symphony as part of a complete meat processing system. Most processors connect iCap to Symphony for broader functionality, while smaller operations often use it independently for efficient labeling and weighing.

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